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Renishaw works with Ireland’s manufacturing research to support groundbreaking research into the production of additives in new aerospace materials.
July 3, 2025 – Renishaw is working with Ireland Manufacturing Research (IMR) to support groundbreaking research in the manufacturing of additives for new aerospace materials (AM). The collaboration is part of a disruptive Technology Innovation Fund (DTIF) project led by Mbryonics, a leading manufacturer of freeform optics for the space industry.
By placing the Renishaw Renam 500Q flex system at the IMR facility near Dublin, researchers are developing advanced process parameters for metal 3D printing of freeform optical components used in laser-based satellite communications. By moving from traditional machining where parts are cut from large metal blocks to AM closer to net shapes, the project aims to improve production speeds and efficiency.
Equipped with Renishaw Tempus technology, the Renam 500Q Flex was chosen for this project for its ability to overcome the specific challenges of printing highly temperature-sensitive aerospace materials. Traditional laser powder bed fusion (LPBF) systems often suffer from thermal fluctuations and can lead to defects such as cracks. The 500Q Flex four laser configuration and enhanced process control allow faster layer completion while minimizing temperature fluctuations.
“Our approach improves build quality and enables scalability,” explains Colin Meade, IMR additive manufacturing engineer. “This research is not just about laboratory-based experiments, it is about developing technology ready for full-scale production as soon as possible. It is necessary to reach a technology readiness level (TRL) of about 7 or higher to ensure rapid transfer to the industry.”
Looking forward to the ambitious completion goals for the Fall 2026 project, Meade added: “In fact, this study allows Mbryonics to scale production from single-digit units to hundreds or even thousands,” he added.
This partnership reinforces the importance of collaboration between industry leaders and research institutes in promoting the Ireland aerospace manufacturing sector. Combining IMR expertise in advanced manufacturing research, Renishaw’s cutting-edge AM technology, and Mbryonics’ leadership in freeform optics, the project is set to deliver transformative results.
“Collaboration with IMR is not just about providing technology, it’s about providing the expertise and support you need to drive innovation,” says Chris DiMary, AM Business Manager (EMEA) at Renishaw. “By working closely with IMR, we are ensuring that advanced additive manufacturing solutions are developed with real-world industrial adoption in mind.”
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