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Home » Self-healing for IoT on network devices
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Self-healing for IoT on network devices

ThefuturedatainsightsBy ThefuturedatainsightsJuly 1, 2025No Comments7 Mins Read
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summary

Edge computing, machine learning algorithms, and centralized management platforms work together to ensure that industrial systems continue to run.




Self-healing for IoT on network devices
Self-healing for IoT on network devices

Network devices with self-healing mechanisms enabled by Internet of Things (IoT) technology represent significant advances in maintaining network reliability and minimizing downtime. These intelligent systems utilize real-time data from IoT sensors to detect, diagnose and automatically resolve network issues before they affect the user experience. The architecture behind such systems typically includes a combination of edge computing, machine learning algorithms, and centralized management platforms that work together to ensure rapid response and adaptive problem-solving capabilities.

In traditional network environments (Figure 1), switches or access points that resolve unresponsive routers typically require manual intervention, often involving IT staff physically accessing the device to perform a hard reboot. This process introduces delays, increases operational costs and makes it more prone to human error. However, in an IoT-based self-healing architecture, strategically deployed smart power controllers and embedded sensors can detect anomalies such as persistent packet loss, high CPU/memory usage, or freezing system processes.


Figure 1: Using traditional network devices can introduce delays and increase costs due to manual intervention. The IoT-based self-healing architecture allows smart power controllers and embedded sensors to detect anomalies and respond proactively.



Once these conditions are met, the Business Rules Engine (BRES) can automatically trigger a secure, intelligent restart sequence, either at the edge or at the cloud. These actions include gracefully shutting down services, issuing restart commands via secure APIs, or initiating a remote power cycle through an IoT-controlled outlet or power distribution unit (PDU). This ensures a minimal destruction window and avoids cascade failures that can affect dependent systems or services.

Typically, the architecture includes:

Edge-based logic that enables localized rules allows for instant actions such as automatic reboots and hardware resets. Monitoring and task agents that track device health metrics, perform tasks in real time, and report anomalies. Cloud-based orchestration that validates and logs actions while enabling policy enforcement across distributed networks. Redundancy algorithms that ensure reboot commands are run only if it is safe to do so.

Machine learning algorithms can further improve this process by learning conditions that precede the most frequently important obstacles. Over time, these systems can move from reactive to predictive self-healing and actively initiate reboots before the user experience is affected.


Basics: IoT Sensors and Edge Devices


Integrated into network hardware such as routers, switches, access points, and power supplies, IoT sensors collect a wide range of performance metrics in real time. These metrics may include network traffic volumes and patterns, device connectivity status, signal strength, and latency measurements.

These sensors also capture environmental data such as temperature, humidity, and power consumption. This comprehensive data collection allows network administrators to gain insight into the overall health and performance of their network infrastructure.

IoT sensors in your network can detect and record information such as:

Temperature, Voltage, Power Level CPU or OS Services hangs and processes network latency and throughput error rates and packet drop port activity and failure packing error rates and throughput error rates for link status/heartbeat responses power CPU hangs and freezes processing freezes

Intensive intelligence for network health


The cloud acts as the “brain” across the network infrastructure, correlating data from individual devices to understand larger images and coordinate more complex repair strategies. Typically, it performs the following functions:

Device-specific data aggregation. Cloud platforms intake and organize telemetry data from a variety of network devices (routers, switches, firewalls from different vendors). Data Lake provides scalability to handle this volume and diversity. Centralized network visibility. The unified dashboard provides administrators with an overall view of the health and performance of connected devices, highlighting potential issues and actions in self-healing systems. Firmware and configuration management. The cloud platform acts as a central repository for device configuration and firmware updates, allowing for consistent policy enforcement and security patching. Correlation and advanced analysis. The cloud allows for the correlation of events between devices. The pattern of increased latency across multiple switches may indicate a wider network problem that requires a calibrated response.

Ensuring visibility and feedback loop


With help from components that allow real-time telemetry, system health checks, and feedback loops, the system can understand the big picture and launch complex remediation strategies using agents, message queues (MQTT, KAFKA), and APIs.

The software agents for network device operating systems collect and transmit telemetry data. These agents must be resource efficient to avoid impacting primary networking capabilities. Standard protocols like SNMP can be enhanced by a more efficient streaming telemetry protocol (GRPC Network Management Interface – GNMI).

Optimized telemetry pipelines allow efficient data transport. For network devices, this includes protocols that handle intermittent connections with minimal overhead. Quality of Service (QOS) mechanisms allow you to prioritize important telemetry data.

Network devices expose secure APIs (for example, RestConf, NetConf) that allow central platform or edge controllers to query information, query information including controlled restarts and configuration changes, and to enable trigger management actions.

These components ensure a continuous flow of critical operational data from network devices to central intelligence, enabling real-time monitoring and informed decision-making.


AI/ML Engine for Fault Prediction and Repair


Artificial Intelligence and Machine Learning (AI/ML) models are trained on the behavior of the network, trigger faults, alerts, and initiate corrective actions such as reconfiguration and autonomous traffic rerouting.
ML models can be trained on performance data to predict hardware failures (based on temperature or power variations) or software problems (repeated crashes or memory leaks). AI algorithms can learn normal traffic patterns and identify deviations that may indicate security threats, misconceptions, or performance bottlenecks.

ML can analyze device configurations and suggest performance, security, or resilience optimizations. Based on predictions and anomalies, AI can trigger certain actions such as:

The elegant service will restart. It attempts to restart the failed process before a full device restart. Traffic shaping or QOS adjustments. Dynamically change traffic priorities to reduce interface or device congestion and adjust the quality of service. Autoconfiguration rollback. If recent changes cause problems, then they return to known good configurations. Controlled remote restart. Start a secure restart sequence via secure API or integrated smart power features.

The AI/ML layer transforms network device management from reactive troubleshooting to preventive and intelligent automation.


Future: Autonomous Networks with Predictive Self-Healing


Develop insights through trends such as zero-touch network operations, digital twins, AI, IoT, and convergence of predictive analytics, to build a network that not only corrects yourself but proactively prevents breakdowns.

Zero Touch Provisioning. Network devices are automatically provisioned and configured during deployment, reducing manual intervention. Digital twins. Virtual replicas of routers, switches and firewalls allow for simulation of changes and prediction of impact before live implementation. Intent-based networking. Administrators define business intent, use AI and self-healing capabilities to configure network devices, configure and adapt to meet those intents, and autonomously resolve problems. Predictive maintenance. AI allows network devices to predict hardware failures and allow aggressive replacement before outages occur.

Future envisions network devices that become increasingly autonomous and not only heal themselves, but also can predict and predict problems and contribute to a truly resilient, self-managed network infrastructure.

A special focus on network devices allows us to see how IoT-enabled self-healing principles are becoming essential for design and management, and we promise a more reliable, non-manual network operation future. This architectural system is intended to minimize downtime, reduce operational costs and avoid human error in network maintenance. It can trigger an automatic restart sequence or other corrective action when an anomaly is detected, ensuring minimal destruction and prevention of cascade failures.

This feature was originally posted on the ISA Interchange blog and also featured in the June/July issue of Automation.com Monthly.



About the author

Sunthar Subramanian is a digital transformation and innovation leader for IoT, AI, Data, Industry 4.0 and Sustainability Technologies. At Cognizant, he consulted and transformed many retail and consumer goods customers, achieving value and growth through these technologies. His areas of focus and expertise include IoT and AI-enabled conversion solutions for stores, warehouses and factories.

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